Guardian-HD Web Profiling Series – Precision Moisture & Coat Weight Control

Real-Time Web Profiling for Precision Moisture and Coating Control

The Guardian-HD Profiling Systems by KPM Analytics provide high-accuracy, real-time monitoring of moisture and coat weight in web-based production processes. Designed for paper, plastics, packaging, textiles, and industrial coatings, these NIR-based web profiling systems enables continuous, non-contact measurement, allowing manufacturers optimize material usage, enhance product uniformity, and reduce waste.

With a range of customizable configurations – Essential, Elite, and Advanced Web Profiles – Guardian-HD systems offer full-width scanning, automated edge detection, and seamless process control integration, making them the ideal choice for precision quality assurance.

Key Features:

✓ Real-Time Moisture & Coat Weight Profiling  

• Measures moisture, coating thickness, and adhesive weight across various substrates.
• Supports hot melts, wax coatings, pressure-sensitive adhesives, and extrusion coatings.

✓ Automated Multi-Zone Process Control

• Provides full web coverage, ensuring uniform moisture and coating distribution.
• Edge detection and automatic realignment prevent defects like edge curl and over-application.

✓ Scalable Solutions for Different Production Needs.

• Guardian-HD Essential : Entry-level model for cost-effective quality control.
• Guardian-HD Elite : High-precision multi-sensor system with advanced process automation.
• Guardian-HD Advanced : Fully integrated AI-driven process monitoring for large-scale production.

✓ Seamless Integration & Real-Time Data Analysis

• Windows-based ViewerSuite software provides real-time visualization, alarms, and reporting.
• Compatible with PLC and closed loop control systems for automatic process adjustments.

✓ Durable & Configuration for Industrial Applications

• Designed for harsh manufacturing environments, with option for food grade compliance.

Application Across Industries:

• Paper and Packaging – Ensuring moisture and coating uniformity in flexible packaging, cartons, and corrugated boards.
• Plastics & Films Production – Monitoring film thickness and adhesive coatings for laminated and printed films.
• Textile & Nonwoven Fabrics – Controlling moisture and coatings in woven and synthetic fabrics.
• Industrial Coatings – Managing hot melts, PSAs, and extrusion coatings for specialty applications.