Guardian-HD Elite Web Profiler – Advanced NIR Process Monitoring

High-Precision Web Profiling for Moisture, Coat Weight, and Thickness Control

The Guardian-HD Elite Web Profiling by KPM Analytics is an advanced, multi-sensor NIR web profiling system, engineered for real-time, high-precision measurement of moisture, coating weight, adhesive thickness, and film density. Designed for paper, plastics, textiles, and industrial coatings, this elite-grade system delivers full-width web scanning to help manufacturers optimized production, improve product uniformity, and reduce waste.

With its next-generation sensor technology, the Guardian-HD Elite provides multi-zone profiling, automatic edge detection, and real-time data analytics, ensuring unmatched precision and efficiency in web-based processes.

Key Features:

✓ Multi-Sensor NIR Web Profiling  

• Simultaneous measurement of moisture, adhesive thickness, and coatings across wide web widths.
• Monitors hot melts, pressure-sensitive adhesives, wax coatings, extrusion coatings, and specialty laminations.

✓ Full Web Coverage & Automatic Edge Detection

• Provides real-time profiling across entire production widths, detecting coating and moisture inconsistencies.
• Automated web tracking minimizes defects like edge curl, coating over-application, and lay-flat issues.

✓ Industry-Leading Process Optimization

• Features multi-zone monitoring to ensure uniform product consistency across different sections of the web.
• Work seamlessly with closed-loop control systems to enable automated adjustments in production.

✓ High-Speed Data Processing & Visualization

• Integrates with Windows-based ViewerSuite software for enhanced real-time data analysis and reporting.
• Supports alarms, quality alerts, and process automation, reducing manual intervention.

✓ Industrial-Grade Durability & Custom Configurations

• Built for demanding environments including hot, humid, and high-dust industrial settings.
• Food-grade configuration available for bakery and food packaging applications.

Application Across Industries:

• Paper and Packaging Production – Monitoring moisture and coatings for flexible packaging, corrugated board, and specialty paper products.
• Plastic Film & Laminates – Measuring film thickness and adhesive coatings for printed, laminated, and extrusion-coated films.
• Textile & Nonwoven Processing – Ensuring uniform fabric coatings and moisture control for textile manufacturing.
• Industrial Coatings & Adhesives – Controlling hot melts, PSAs, and precision coatings for product consistency.